Infrared Laminating Ovens

Home Heating Solutions Oven Process Infrared Laminating Ovens

Commonly used across the automotive, textile, and glass industries, infrared laminating ovens are used to create a stable fusion between materials or layers. Involving both high temperature infrared heat and chemical reactions, the result gives products the ultimate in protection and durability.

Ceramicx are experienced in designing and building custom-made ovens for all infrared laminating processes. From freestanding conveyor ovens to multi-zone heating systems, our engineers can see your project from concept to completion, giving you the best infrared solution for your application.

Global specialists in infrared heating solutions, Ceramicx infrared laminating ovens are custom-designed for all laminating processes. Designed and built to your requirements and specifications, every bespoke infrared laminating oven and heating system is fully tested to ensure uniform heat and a high quality material finish.

Using state of the art infrared heating technology and multi-zone heating control systems, Ceramicx engineers see your project from concept to completion. Manufactured to exact specifications as freestanding conveyor ovens or multi-zone heating systems, our engineers have the infrared technology to configure a bespoke heat system, to deliver the ultimate in material protection and durability.

Using their specialist heat work knowledge, our experienced engineers will custom-design and fabricate bespoke ovens and systems for all infrared laminating processes. Using a stainless steel framework with unique structural design features for maximum integration, each system uses custom arrays of high quality Ceramicx infrared elements, giving uniform heat distribution for your specified material.

Our design and engineering team will also integrate the latest fully programmable heat controls into your system. Customisable and easy to use, you’ll achieve the ultimate in precision timing and temperature control for your applications. As a complete standalone system, or integrating with existing machinery, Ceramicx bespoke and flexible design gives you the best infrared lamination solution, including.

Composite Pre-Heat Oven

A UK based company specialising in the coating and laminating of complex textiles, and cutting of carbon composite materials, had issues with processing their materials which due to their nature needed very accurate control.

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Infrared Heating Panel Replacement Oven

We proposed two designs to the company. One with ceramic elements and one with quartz elements. The customer decided to go with the option of using our full quartz element heaters, to best match the previous panels in power and size.

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Inline Material Processing Oven

The infrared oven was designed with 4 zones evenly spread throughout which allowed the heat to be evenly spread throughout the material giving an end result of a high quality material finish. Each zone was capable of being controlled to within 2°C of the specified setpoint which allowed for a fast heat up time and extremely accurate setpoint control.

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Bespoke manufacture, design and build

Mounting brackets and wheels for easy lifting and moving
Extra structural protection and features for easy shipping and partial re-assembly
Specialist insulation, steel meshing, rotary wheels, and viewing windows
Removable, perforated steel backing for access
Multiple doors for easy access to heat chamber
Custom safety features for your process needs together with emergency stop
Bespoke electrical junction boxes positioning
Full range of spare parts

Bespoke heating system and controls

Material testing for your process
Ceramic or Quartz elements or Quartz Halogen or Quartz Tungsten tube heaters to suit
Modified Fast IR and Modular IRs
Upper, lower, and vertical heating panel systems with adjustable height
Custom heater geometry and multi-zoning with concentration of heat direction
Custom distance and heater array
Remote monitoring capabilities
Complete individual custom programme control or modular system
Element failure detection option
Precision heating tolerance in °C/ºF

Whatever configuration you require for your laminating heating system, our specialist heat engineers will custom design and build a complete and bespoke infrared heating system to your specifications. Our full ‘Project Completion’ approach gives you a comprehensive end to end service that keeps you updated through every stage of the process.

After your initial enquiry and our detailed proposal, we can provide detailed photos of progress if required – from materials testing and R&D to the functional design specification (FDS) and 3D CAD/CAM design, to product testing and final manufacture.

Solution Testing

This is your system, designed and built by us to your specifications and we undertake detailed and thorough system testing at every stage. Our ceramic and quartz infrared heating elements have detailed end of line test results and performance data to confirm correct operation.

YOUR NEXT STEPS

At Ceramicx, we have the in-house capabilities to build custom industrial infrared ovens and heating solutions to almost any design and specification. Whatever your requirements, we’ll give you the clarity and advice you need to design and build a high quality, infrared heating solution that meets your needs.

Call our technical team today on +353 28 37510 or email on [email protected]. We’ll be more than happy to discuss potential solutions and answer all your questions so you can make an informed decision.