Infrared Conveyor Ovens
Providing uniform heat around a moving conveyor, a Ceramicx infrared heating system ensures optimal temperature and precision control. Whether a standalone system or integrating with existing machinery, Ceramicx can custom-design, build, and configure a bespoke system to any client specifications, suitable for heat applications across many global industries.
Every industrial conveyorised heating system is designed and built to your exact process requirements and capabilities. Physical size and shape, temperature, and all power requirements and constraints are carefully considered. Your system integration, together with precision heat control system needs, are also taken into account. As your chosen material, the conveyor, and infrared heat will be working together, this will give you a complete heating solution for the best results.
Every infrared conveyor oven or heating system by Ceramicx is always designed in response to your own processes, custom-built to perform exactly as you need it to, whether tunnel ovens or clamshell systems. Assembled around a stainless steel framework, every integrated oven feature is bespoke to match your requirements. As many ovens only require an updated set of heating panels to work with the conveyor, every option gives you the stability and efficiency you need.
Together with our industry standard infrared heating elements, chosen specifically to suit your material, every system has integrated custom control systems for maximum flexibility. Together, these enhanced components and capabilities give you improved processing time, productivity, and reliability with lower running and maintenance costs, including:
Industrial Infrared Conveyor Ovens
42kW Curing OvenLearn more
Ceramicx designed and built a 42 kW long-wave tunnel oven for a USA based electronics customer which was supplied in two sections. The infrared oven system was curved to ensure optimal and uniform heating of the customers material.
Annealing and Stress Relief OvenLearn more
The conveyor length was specified by the customer but Ceramicx chose the belt material and specification that was heat resistant. Perforated aluminium was used for the back cover to allow ventilation in the wiring area.
Ceramicx Modular Infrared Conveyor OvenLearn more
Each IR oven module is attached to the next module by means of securing fittings. Side conveyors run alongside the oven modules to feed product to the entry point of conveyor oven. Each oven module has an integrated control system to control heating, air flow, and conveying operations.
Bespoke manufacture, design and build
- Mounting brackets and wheels for easy lifting and moving
- Extra structural protection and features for easy shipping and partial re-assembly
- Specialist insulation, steel meshing, rotary wheels, and viewing windows
- Removable, perforated steel backing for access
- Multiple doors for easy access to heat chamber
- Custom safety features for your process needs together with emergency stop
- Bespoke electrical junction boxes positioning
- Full range of spare parts
Bespoke heating system and controls
- Material testing for your process
- Ceramic or Quartz elements or Quartz Halogen or Quartz Tungsten tube heaters to suit
- Modified Fast IR and Modular IRs
- Upper, lower, and vertical heating panel systems with adjustable height
- Custom heater geometry and multi-zoning with concentration of heat direction
- Custom distance and heater array
- Remote monitoring capabilities
- Complete individual custom programme control or modular system
- Element failure detection option
- Precision heating tolerance in °C/ºF
Designing Your Solution
Whatever configuration you require for your composite heating system, our specialist heat engineers will custom design and build a complete and bespoke infrared heating system to your specifications. Our full ‘Project Completion’ approach gives you a comprehensive end to end service that keeps you updated through every stage of the process.
After your initial enquiry and our detailed proposal, we can provide detailed photos of progress if required – from materials testing and R&D to the functional design specification (FDS) and 3D CAD/CAM design, to product testing and final manufacture.
This is your system, designed and built by us to your specifications and we undertake detailed and thorough system testing at every stage. Our ceramic and quartz infrared heating elements have detailed end of line test results and performance data to confirm correct operation.
To ensure we exceed your expectations, as well as maintaining our own high standards and quality control, we encourage your full customer feedback. Together with our ongoing customer support – even after your system has been installed – your total satisfaction in every area is what we always set out to achieve. We continue this after sales service by providing spare elements as well as further infrared oven design and builds if you choose to expand your order with us.
YOUR NEXT STEPS
At Ceramicx, we have the in-house capabilities to build custom industrial infrared ovens and heating solutions to almost any design and specification. Whatever your requirements, we’ll give you the clarity and advice you need to design and build a high quality, infrared heating solution that meets your needs.
Call our technical team today on +353 28 37510 or email on [email protected]. We’ll be more than happy to discuss potential solutions and answer all your questions so you can make an informed decision.